EXPERT ENGINEERING MEETS 3D INNOVATION

AMERICA'S PREMIER ADVANCED ORTHOTIC LAB

using Advanced 3D Scanning and Additive Manufacturing to make prescription orthotics more Precise and Affordable.

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EXPERT ENGINEERING MEETS 3D INNOVATION

WORLD'S FIRST EVER 3D PRINTED TOP COVER

We are Transforming the orthotic industry by introducing Advanced 3D Printing Technology, Replacing outdated methods with Innovation and Precision.

Orthotic Image
Orthotic Image

CUTTING-EDGE TECHNOLOGY MEETS ULTIMATE COMFORT

OUR 2025 PRODUCT CATALOG

Leveraging Precision Engineering and Advanced Materials to deliver orthotics that provide unmatched Comfort and Support.

ORTHOFORGED YOUR OWN
CUSTOM ORTHOTIC LAB

Clinician Trusted Logo

Clinician Trusted
Quality

Environmentally Sustainable Logo

Environmentally
Sustainable

30 Days Free Warranty Logo

30 Days
Free Warranty

All Casting Methods Accepted Logo

All Casting
Methods Accepted

Why ORTHOFORGED?

We assist you in delivering top-quality, custom orthotics tailored to each patient’s unique needs.

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Unmatched Quality at Affordable Prices

Leveraging advanced 3D scanning technology, we ensure every orthotic is crafted with unparalleled precision while keeping costs accessible.

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​Tailored Comfort for Every Step

Our custom-made orthotics and prosthetics are designed to meet the unique needs of each patient, ensuring superior comfort and support.

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Rapid Turn-Around Time

With cutting-edge additive manufacturing technology, we deliver high-quality orthotics faster than anyone else in the market.

The O3D Mission Statement

Leveraging Advancing Technology to Improve Lives

At Orthoforged, our mission is to enhance lives by providing high-quality, custom orthotics designed with precision and care. Through cutting-edge 3D scanning and additive manufacturing, we deliver solutions that are not only affordable but also tailored to each patient's unique needs. Our commitment to innovation, efficiency, and sustainability ensures that our orthotics provide superior comfort, support, and improved mobility, helping individuals regain their independence and live life to the fullest.
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Our Process

Using advanced 3D scanning, we create a precise digital model of your feet. Our custom orthotics, designed with innovative Multi Density Zones, provide optimal support and cushioning. After a final fitting, you'll experience improved comfort and mobility.

Scanning Patients Insoles

Scanning Patients Insoles

Our Podiatrists take a deep scan of our patients' feet & diagnose the problem they're facing. This information is then used in designing the perfect insoles for them.

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Designing the Perfect Insole

Designing the Perfect Insole

Engineers at OrthoForg3D use the scan data to design the perfect insoles specifically made for their feet.

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Printing the Insoles

Printing the Insoles to Life

After perfecting the design for maximum comfort, the insoles are printed using our industrial 3D printers.

Our Very Own Scanning Solution

Our easy-to-use app for iPad and iPhone delivers precise scanning and features a seamless ordering and tracking system—all for free.
Available on Apple Store Now!

Scanner on iPad
The Future of Additive Manufacturing

We Believe in Additive Manufacturing

We firmly believe in the transformative potential of additive manufacturing. This innovative technology enables us to push the boundaries of traditional manufacturing, offering unparalleled precision, flexibility, and efficiency. By utilizing 3D printing, we can produce orthotics with reduced material waste and faster turnaround times.
  • Enhanced Design Flexibility
  • Rapid Production
  • Reduced Waste and Cost Efficiency
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