Our Process

The OrthoForg3D Process

3D Printed Custom Insoles

Detailed Foot/Limb Scanning

We begin by capturing a comprehensive 3D scan of your foot or limb, ensuring every contour and pressure point is accurately mapped for a precise fit.

3D Printed Custom Insoles

Precision Machining & Manufacturing

Using advanced 3D printing technology, we meticulously manufacture your custom device, layer by layer, from high-performance materials designed for durability and comfort.

3D Printed Custom Insoles

Custom Prescription and Design

Our team of experts analyzes the scan data to create a custom insole or orthotic design tailored to your specific biomechanical needs and comfort requirements.

3D Printed Custom Insoles

Post-Fitting Support and Adjustments

We provide ongoing support and make any necessary adjustments to ensure your device continues to meet your needs perfectly over time.

3D Printed Custom Insoles

Packaging & Shipping

Your custom device is carefully packaged and promptly shipped to your doorstep, ready for immediate use.

3D Printed Custom Insoles

Quality Assurance & Final Fitting

Each device undergoes rigorous quality checks to ensure perfect accuracy and is then fitted to guarantee optimal performance and comfort.

The Future is Here

Using cutting edge scanning technology to capture tens of thousands of infrared points on the foot, our custom prescription orthotic is accurate and precise to get the correction you need for your patients. This led to less effective and inaccurate inserts, and ultimately lower patient satisfaction.
Custom Inserts for Custom Patients

Modify at your discretion

Use our online Library of Modifications to help you prescribe custom patient specific orthoses for optimal outcomes
Custom 3D printed Insoles